{"id":5704,"date":"2024-08-25T15:37:53","date_gmt":"2024-08-25T15:37:53","guid":{"rendered":"https:\/\/karabau.kz\/?page_id=5704"},"modified":"2024-08-28T21:52:03","modified_gmt":"2024-08-28T21:52:03","slug":"%d0%b8%d0%bd%d0%bd%d0%be%d0%b2%d0%b0%d1%86%d0%b8%d1%8f-%d0%b6%d3%99%d0%bd%d0%b5-%d1%8d%d0%bd%d0%b5%d1%80%d0%b3%d0%b8%d1%8f-%d1%82%d0%b8%d1%96%d0%bc%d0%b4%d1%96%d0%bb%d1%96%d0%b3%d1%96","status":"publish","type":"page","link":"https:\/\/karabau.kz\/en\/%d0%b8%d0%bd%d0%bd%d0%be%d0%b2%d0%b0%d1%86%d0%b8%d1%8f-%d0%b6%d3%99%d0%bd%d0%b5-%d1%8d%d0%bd%d0%b5%d1%80%d0%b3%d0%b8%d1%8f-%d1%82%d0%b8%d1%96%d0%bc%d0%b4%d1%96%d0%bb%d1%96%d0%b3%d1%96\/","title":{"rendered":"Innovation and energy efficiency"},"content":{"rendered":"
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  1. 1. DEVELOPMENT STRATEGY OF KARABAU PETROLEUM LLP<\/span><\/li><\/ol>

    In accordance with the Industrial-innovative policy of National Welfare Fund Karabau Petroleum LLP and it has been developed the Strategy of Innovative and Technological Development of NC KazMunayGas JSC for 2021-2023, please find out more about here.<\/span><\/p>

    1. 2. REGULATIONS FOR RATIONALIZATION ACTIVITY AT KARABAU PETROLEUM LLP.<\/span><\/li><\/ol>

      For revival and further development of efficiency drive it has been developed the relevant regulations.<\/span><\/p>

      1. 3. RESULTS OF EFFICIENCY DRIVE AT KARABAU PETROLEUM LLP.<\/span><\/li><\/ol>

        3.1 Participation in 2021 in the Republican contest \u00abRATIONALIZER.KZ\u00bb, arranged by \u201cNational Agency for technological development\u201d JSC.<\/span><\/p>

        The topics of implemented innovative offers: \u00abRevamping of globe valve by modifying rod seal\u00bb (to open video clips) and \u00abIncrease of recycled steam condensate amount to heat-power station (\u0422\u042d\u0426-3) by installation of pH-factor control unit\u00bb (to open video clips) have become the finalists of the contest.<\/span><\/p>

        The runners-up of the Republican contest have received letters of award from Mr. Daniyar Tiyessov, General Director of KazMunayGas-R&M JSC, for their contribution to development of innovative culture and rationalization activity.<\/span><\/p>

        3.2 Participation in 2022 in the contest of the best innovative projects among young specialists, arranged by NC KazMunayGas JSC within the limits of the United Youth Policy.<\/span><\/p>

        The contestants were young specialists with their innovative projects. From Karabau Petroleum LLP side there were 6 authors, where 2 topics: \u00abUse of oil sludge in production of bricks\u00bb and \u00abOffer on introduction of mandatory installation of amperometers on motor pumps and other equipment\u00bb reached the final, and the author of innovative project on the subject of: \u00ab Use of oil sludge in production of bricks\u00bb Ms. Aikerim Izuyeva, laboratory assistant of chemical analysis of the Central Refinery Laboratory workshop No.11, was announced the winner.<\/span><\/p>

        3.3 Participation of young specialists and presenting the reports for innovative projects in the VIII Youth Forum.<\/span><\/p>

        3.4 Participation in the National Innovations Contest, arranged by the \u201cNational Agency for technological development\u201d JSC.<\/span><\/p>

        Totally in the contest there were 150 topics of rationalization offers from industrial plants of the Republic of Kazakstan.<\/span><\/p>

        From Karabau Petroleum the best 5 implemented rationalization offers, among which one topic: \u00abTurning device of tube bundles\u00bb reached the final and run up 2nd place in nomination \u00abThe best rationalization solution of the year\u00bb. The authors of this offer: Mr. Amangeldy Sabirov, mechanic of section C-001 workshop \u21163 and Mr. Yevgeniy Trussov, lead engineer for equipment complement and U\/O materials, Equipment Acceptance Department, workshop \u2116 59 have been awarded by Mr. Asset Isekeshev, Minister of Investments and Development of the Republic of Kazakhstan, with the letters of award and prize certificate for 1 500 000 Tenge.<\/span><\/p>

        1. 4. BANK OF IDEAS<\/span><\/li><\/ol>

          For the purpose of a more transparent and unbiased assessment of innovative idea there was created the automated data base, unified for the KMG-R&M Group, covering all innovative offers, operating under direct access the so called \u00abBank of Ideas\u00bb. It allows collecting, registration and assessing useful innovative offers of any nature, scale and complexity not only from internal employees but also from external ones: students, scientists etc. Each idea will be subject to a detailed expert assessment and will be checked for the compliance with the company\u2019s interests. Authors of offers, which were acknowledged as innovatory and suitable for introduction, will be rewarded by one-off payment, the rate of which will correspond to calculated degree of usefulness and efficiency. You can make an application to \u201cBank of Ideas\u201d here.<\/span><\/p>

          1. 5. DIRECTIONS ON RESEARCH DEVELOPMENT WORKS<\/span><\/li><\/ol>

            1) Study of possibility of water and process condensate purification with electrooxidation.<\/span><\/p>

            2) Development of catalysts for cracking of heavy oil fractions into ecologically clean motor fuels.<\/span><\/p>

            3) Study of possibility of aromatics obtaining from LPG.<\/span><\/p>

            4) Study of possibility of industrial wastewater post-treatment and desalination.<\/span><\/p>

            5) Study of possibility of domestic catalysts using to reduce harmful emissions into the atmosphere.<\/span><\/p>

            6) Disposal of accumulated bottom sludge.<\/span><\/p>

            7) Demetallization and desulphurization of raw material for coking.<\/span><\/p>

            ENERGY EFFICIENCY INCREACE<\/span><\/p>

            1. 1. Implementation of the International Standard ISO 50001-2021 \u201cEnergy Management System\u201d<\/span><\/li><\/ol>

              Karabau Petroleum LLP has developed and implemented an energy management system in accordance with the International Standard ISO 50001-2021, as well as in the period from 9th to 13th of December 2022 held the certification audit and confirmed the compliance with the International Certification body TUV Turingen.<\/span><\/p>

              1. 2. Energy audit.<\/span><\/li><\/ol>

                According to Article 16 of the Republic of Kazakhstan Law \u201cRegarding energy saving and energy efficiency increase\u201d, subjects of the State energy register, except for public institutions, are obliged within four years from the date of enactment of this Law to receive the report on results of the audit.<\/span><\/p>

                On Karabau Petroleum LLP within the period from 29th September 2021 till 31.08.2022, Axens KGNT Energy Efficiency Company conducted an energy audit. As a result of this work it was developed and approved a Program to improve energy efficiency of Karabau Petroleum LLP for the period of 2022 \u2013 2024.<\/span><\/p>

                1. 3. Activity performed in the period from 2020 till 2023.<\/span><\/li><\/ol>

                  1) Replacement of fuel burners in heaters \u041f-101, \u041f-102, \u041f-201, \u041f-202, \u041f-203, \u041f-301\/1, \u041f-301\/2 of LK-6U unit;<\/span><\/p>

                  2) Delayed Coker Unit (DCU): replacement of pump \u041d-10;<\/span><\/p>

                  3) Replacement of economizer and air heater in waste heat boiler \u041f-401;<\/span><\/p>

                  4) Replacement of waste heat boiler \u041f-402\/1 heating surfaces;<\/span><\/p>

                  5) Central condensate station (CCS): assembling of unit for correction of \u0440\u041d of steam condensate pumped to TEC-3;<\/span><\/p>

                  6) Installation of condensate traps on the refinery steam consumption units;<\/span><\/p>

                  7) Assembling of unit for correction of \u0440\u041d of steam in waste heat boilers \u041a\u0423-101, \u041a\u0423-201 of LK-6U complex;<\/span><\/p>

                  8) Installation of instrument gages of gas and liquid fuel in heaters \u041f-101 and \u041f-102 of KT-1 complex, instrument gage of liquid fuel in heater \u041f-601\/2;<\/span><\/p>

                  9) Transition of process equipment and pipe lines heating from steam to heating water;<\/span><\/p>

                  10) Replacement of fuel burners in heater \u041f-1 of Bitumen Production Unit;<\/span><\/p>

                  11) Replacement of heat insulation on process equipment;<\/span><\/p>

                  12) Replacement of lamps with incandescent lampt with LED-lamp;<\/span><\/p>

                  13) Installation of capacitor banks with automatic regulator of reactive power in electrical network;<\/span><\/p>

                  14) Retooling of air-compressor station compressors for lubrication free exploitation;<\/span><\/p>

                  15) Installation of instrument gages of fuel gas flow rate in heater.<\/span><\/p>

                  1. 4. Program on Karabau Petroleum LLP energy efficiency increase for the period of 2020-2023 (following the results of energy audit)<\/span><\/li><\/ol>

                    1) Decreasing of losses from flaring;<\/span><\/p>

                    2) Decreasing of \u041e2 content in off gases of heaters;<\/span><\/p>

                    3) Installation on boiler of burners with forced air supply;<\/span><\/p>

                    4) Replacement of furnace lining:<\/span><\/p>

                    \u2013 \u041f-201, \u041f-202, \u041f-204, \u041f-301\/1,2 of LK-6U unit;<\/span><\/p>

                    \u2013 \u041f-601\/2 of KT-1 unit;<\/span><\/p>

                    \u2013 \u041f-1\/1,2, \u041f-2 of Delayed Coker Unit;<\/span><\/p>

                    5) Use of DCU heaters off gases for air heating supplied for fuel burning;<\/span><\/p>

                    6) Heat insulation of steam net damper valves;<\/span><\/p>

                    7) Installation and replacement of condensate traps;<\/span><\/p>

                    8) Alignment of heating nets;<\/span><\/p>

                    9) \u0410ssembling of underground pipeline of waste water from Karabau Petroleum LLP to Sarymsak lake-accumulator;<\/span><\/p>

                    10) Optimization of heat exchangers scheme of Bitumen Production Unit (pinch analysis);<\/span><\/p>

                    11) Implementation of frequency-regulated drives;<\/span><\/p>

                    12) Implementation of devices for compensation of reactive power.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

                    \u00abKARABAU PETROLEUM\u00bb \u0416\u0428\u0421 \u0414\u0410\u041c\u0423 \u0421\u0422\u0420\u0410\u0422\u0415\u0413\u0418\u042f\u0421\u042b \u00ab\u049a\u0430\u0440\u0430\u0431\u0430\u0443 \u041f\u0435\u0442\u0440\u043e\u043b\u0435\u0443\u043c\u00bb \u04b0\u043b\u0442\u0442\u044b\u049b \u04d9\u043b-\u0430\u0443\u049b\u0430\u0442 \u049b\u043e\u0440\u044b\u00bb \u0416\u0428\u0421 \u0438\u043d\u0434\u0443\u0441\u0442\u0440\u0438\u044f\u043b\u044b\u049b-\u0438\u043d\u043d\u043e\u0432\u0430\u0446\u0438\u044f\u043b\u044b\u049b \u0441\u0430\u044f\u0441\u0430\u0442\u044b\u043d\u0430 \u0441\u04d9\u0439\u043a\u0435\u0441 \u00ab\u049a\u0430\u0437\u041c\u04b1\u043d\u0430\u0439\u0413\u0430\u0437\u00bb \u04b0\u041a\u00bb \u0410\u049a 2021-2023 \u0436\u044b\u043b\u0434\u0430\u0440\u0493\u0430 \u0430\u0440\u043d\u0430\u043b\u0493\u0430\u043d \u0438\u043d\u043d\u043e\u0432\u0430\u0446\u0438\u044f\u043b\u044b\u049b-\u0442\u0435\u0445\u043d\u043e\u043b\u043e\u0433\u0438\u044f\u043b\u044b\u049b \u0434\u0430\u043c\u0443 \u0441\u0442\u0440\u0430\u0442\u0435\u0433\u0438\u044f\u0441\u044b \u04d9\u0437\u0456\u0440\u043b\u0435\u043d\u0433\u0435\u043d, \u0431\u04b1\u043b…<\/span> Reade More \"\u0418\u043d\u043d\u043e\u0432\u0430\u0446\u0438\u044f \u0436\u04d9\u043d\u0435 \u044d\u043d\u0435\u0440\u0433\u0438\u044f \u0442\u0438\u0456\u043c\u0434\u0456\u043b\u0456\u0433\u0456\"<\/span><\/a><\/span><\/p>","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-5704","page","type-page","status-publish","hentry"],"yoast_head":"\n\u0418\u043d\u043d\u043e\u0432\u0430\u0446\u0438\u044f \u0436\u04d9\u043d\u0435 \u044d\u043d\u0435\u0440\u0433\u0438\u044f \u0442\u0438\u0456\u043c\u0434\u0456\u043b\u0456\u0433\u0456 - 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